Project Overview

This project involved replacing 100 failing emergency showers in Broadcom’s cleanrooms, ensuring compliance with safety standards and maintaining the integrity of their controlled environment. The upgrades were crucial for employee safety and operational reliability in a facility requiring stringent environmental controls.

Scope of Work

• Assessment and Planning:
  • Conducted a detailed evaluation of the existing emergency shower units and plumbing infrastructure to identify causes of failure and ensure compatibility with new units.
  • Designed a phased replacement plan to minimize disruption to cleanroom operations.
• Emergency Shower Installation:
  • Removed and replaced 100 emergency showers with durable, safety-compliant units specifically designed for cleanroom environments.
  • Integrated new showers with existing plumbing systems, ensuring proper water flow and drainage while maintaining cleanroom standards.
• System Modernization:
  • Upgraded supply lines and drainage systems to meet updated safety regulations and improve reliability.
  • Installed backflow prevention devices to safeguard cleanroom water systems from contamination.
• Cleanroom Standards Compliance:
  • Followed strict protocols to prevent contamination during installation, including the use of specialized tools and procedures tailored for cleanroom environments.
  • Conducted thorough testing and validation to ensure the new showers met operational and safety standards.

Challenges and Solutions

• Challenge: Replacing emergency showers within active cleanrooms while maintaining a controlled environment.
  Solution: Implemented a phased approach to work in isolated sections of the cleanroom, utilizing containment measures to maintain air quality and cleanliness.
• Challenge: Ensuring compatibility of new units with existing plumbing infrastructure.
  Solution: Conducted pre-installation assessments and made necessary modifications to supply and drainage systems to support the upgraded units.

Results

The project successfully replaced 100 failing emergency showers, restoring safety compliance and reliability to Broadcom’s cleanrooms. The updated plumbing systems and emergency fixtures provide employees with essential safety measures while maintaining the integrity of the cleanroom environment.

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